Frequently asked questions.
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General Questions
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We have extensive experience in simulating complex underbody and side-body welding lines. This includes:
Resistance Spot Welding (RSW)
MIG/MAG Welding
Stud Welding & Nut Welding
Roller Hemming & Clinching
Material Handling & Gripper Sequencing
- Sealing or Gluing
We utilize RCS (Robot Controller Simulation) to ensure the simulation cycle time matches the actual shop-floor performance with 98%+ accuracy. This allows us to identify bottlenecks in the digital phase before they affect your production schedule.
We customize and add commands in Process Simulate. To simplify and faster the simulation study and streamline complex workflows. This includes:
Creating custom menus for specific application commands.
Create customised commands and add in Process Simulate that Process Simulate can not read by default but actual robot does.
Simulate the actual robot logic in Virtual Commissioning
Yes. For manual or semi-automated stations, we conduct Ergonomics Studies to ensure worker safety and efficiency. We also perform full Reachability & Feasibility studies to validate that every weld spot or join is accessible by the robot without fixture interference.
Other Questions
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Our Virtual Commissioning process connects the 3D model directly to the PLC and HMI code. This "Closed-Loop" testing ensures that the software behaves exactly as it will on the physical floor, drastically reducing "Commissioning" time.
While our goal is a seamless "Plug and Play" OLP, we offer Online Robot Teaching and on-site support to handle physical environmental variables and final fine-tuning during the launch phase.
While we specialize in FANUC (including DCS and OLP), KUKA, our team has the capability to work across other major platforms like KAWASAKI, YASKAWA and ABB depending on your project standards.
